Servo torque control
Recipe-driven servo heads apply an exact, repeatable torque to every closure and can log the value, eliminating over- or under-tightening and giving the documented, audit-ready consistency regulated production demands.
A high-speed fully automatic capping machine engineered to deliver precise, secure and repeatable sealing with continuous, hands-free operation — combining a cap feeder, conveyor synchronisation and servo-driven heads to ensure maximum productivity and zero leakage on fast-moving production lines.
The Fully-Automatic Bottle Capping Machine is a high-speed sealing system that integrates an automatic cap feeder, a synchronised conveyor and servo-driven capping heads to seal bottles continuously without any operator handling. Caps are oriented, sorted and presented automatically by a vibratory bowl or elevator feeder, placed onto each passing bottle and then torqued to a recipe-controlled value — so the seal stays precise, secure and repeatable from the very first bottle to the very last. Built on an SS 304 structure with FDA-grade rubber and contact parts, the machine is designed for leak-free closures and continuous duty in demanding packaging environments.
Engineered for fast-moving lines, the machine runs at 60 to 200-plus caps per minute and scales to 300 bottles per minute in high-speed multi-head configurations, with actual output depending on the number of heads, cap type, bottle stability and the speed of the upstream filling line. It handles a wide range of closures — screw caps, ROPP aluminium caps, press-on and snap caps, child-resistant CRC caps, and trigger-spray and lotion-pump caps — in both single-head and multi-head builds. Servo-based torque control, No-cap No-capping logic, anti-scratch bottle holding and recipe storage combine to deliver the documented, repeatable performance that regulated pharma, food, beverage, cosmetic and chemical lines require, across round, square and custom PET, HDPE and glass containers.
Servo-based torque control with No-cap No-capping logic, anti-scratch bottle holding and recipe storage — engineered for fast, consistent, audit-ready sealing across pharma, food, beverage, cosmetic and chemical lines.
| Operation | Fully Automatic with Cap Feeder & Conveyor Synchronisation |
|---|---|
| MOC | SS 304 Structure, FDA Grade Rubber & Contact Parts |
| Cap Types | Screw, ROPP Aluminium, Press-On, Snap, CRC, Trigger-Spray & Pump (Single & Multi-Head) |
| Special Features | Servo-based torque control, No-cap No-capping, Anti-scratch bottle holding, Recipe storage |
| Speed | 60 – 300 Bottles per Minute (head & cap dependent) |
| Suitable For | Round, Square & Custom Bottles — PET, HDPE, Glass & More |
What sets this machine apart on a working production line.
Recipe-driven servo heads apply an exact, repeatable torque to every closure and can log the value, eliminating over- or under-tightening and giving the documented, audit-ready consistency regulated production demands.
High-speed continuous capping from 60 to 200-plus caps per minute, scaling to 300 BPM in multi-head builds, keeps pace with fully automatic filling and labelling lines for maximum productivity.
A vibratory bowl or elevator feeder orients, sorts and presents caps automatically in sync with the conveyor, enabling fully hands-free running with no manual cap loading.
Smart sensors detect a missing cap and skip that head, preventing jams, mis-caps and unsealed bottles so the line keeps running cleanly without rejects.
Stored product recipes recall torque, speed and head settings at the touch of a button, enabling fast, error-free changeover between cap and bottle formats with repeatable results.
An SS 304 structure with FDA-grade rubber and stainless contact parts, plus anti-scratch bottle holding, keeps closures hygienic and bottles blemish-free for pharma, food, beverage and cosmetic products.
Trusted across regulated and high-throughput packaging lines.
Fills and finishes pharma liquids and syrups under hygienic SS 316 contact parts, holding the dosing accuracy and batch traceability that regulated drug packaging demands.
Fills water, juices, spirits and beverages at speed with foam-controlled, drip-free nozzles that hold exact levels and keep bottle necks clean for capping.
Doses creams, lotions and cosmetic fluids gently and drip-free, protecting product texture while delivering the neat, repeatable fill levels premium personal-care brands expect.
Fills water, juices, spirits and beverages at speed with foam-controlled, drip-free nozzles that hold exact levels and keep bottle necks clean for capping.
Runs round, square and flat PET, HDPE and glass containers with simple, tool-light changeover so one machine handles your full bottle and pack range.
Safely fills acids, solvents and specialty chemicals using corrosion-resistant SS 316 contact parts and enclosed nozzles that protect operators and keep dosing accurate.
The machine runs from 60 to 200-plus caps per minute and scales up to 300 bottles per minute in high-speed multi-head builds. Actual throughput depends on the number of capping heads, the cap type, bottle stability and the speed of the upstream filling line. An integrated cap feeder and synchronised conveyor are included so the line stays fed and balanced at full speed.
It is configured for a wide range of closures: screw caps, ROPP aluminium caps, press-on and snap caps, child-resistant CRC caps, and trigger-spray and lotion-pump caps, in both single-head and multi-head configurations. ROPP forms a tamper-evident aluminium seal for pharma, spirits and edible oils; screw caps apply pre-threaded closures for water, FMCG and cosmetics. Tooling, heads and change-parts are matched to your specific closure and bottle.
Servo-based torque control applies a precise, recipe-driven value to every cap and can log it for traceability. This eliminates over-tightening and loose closures, delivers consistent, zero-leakage seals across the full run, and provides the documented, audit-ready performance recommended for regulated pharma and food products.
No-cap No-capping logic detects when a cap is absent or wrongly presented and skips that head, preventing jams, mis-capped bottles and unsealed product. Combined with anti-scratch bottle holding, this keeps the line running cleanly, protects bottle finish and minimises rejects without operator intervention.
Yes. With the right change-parts and head configuration the machine runs multiple cap sizes and bottle formats — round, square and custom PET, HDPE and glass containers — with each setup recalled instantly from stored recipes for fast, repeatable changeover.
It is built for the pharmaceutical, food, beverage, cosmetic and chemical industries, and integrates seamlessly with fully automatic filling and labelling lines. Configurations range from compact single-head ROPP machines to high-speed multi-head pharma-grade systems, so it suits both growing plants and large-scale, regulated, high-throughput operations.
Shed No. D-90, Satya-2 IND Park, Kathwada, Ahmedabad - 382430, Gujarat, India
Engineer-written reads on filling, capping, labelling and line uptime.
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